
PermaLife SportsFill™
Perhaps you have heard about or noticed
a new synthetic playing field surface
now in use by many NFL and NCAA teams.
Whether you have seen this product on
television or while watching your
child's team at a local school, natural
and synthetic fields in-filled with
PermaLife SportsFill have become the
quality standard for playing surfaces
for competitive sports. So,
if you're looking for the very best
athletic field synthetic playing surface
material with a 5 Year Warranty, you've
come to the right place.
And Now A New PermaLife Exclusive!
**Now PermaLife Products come with
Microban® antimicrobial protection
so there’s no worry about microbes.
Microban protection works continuously
to inhibit the growth of microbes so
PermaLife colored products stay cleaner.
Microban protection is added during
the manufacturing process to fight the
growth of bacteria, mold and mildew
that can cause stains and deterioration
of the coating. And because Microban
protection is built-in, it won’t wash
off or wear away offering an added level
of defense that lasts for the life of
all PermaLife colored products! **
(Available on or before March 1, 2007)
Why choose PermaLife SportsFill™?
In order to understand the PermaLife
difference you need to know a little
about Cryogenic Crumb Rubber
Manufacturing.
Cryogenic
Crumb Rubber Manufacturing.
In the early 1990's a new crumb rubber
manufacturing process was developed as
an alternative to the ambient process.
The ambient method with its many
regrinding steps drove up costs,
increased maintenance requirements and
produced, although uniform in size, a
product which would differ in quality
from processor to processor. Even each
ambient processor's material would
differ from week to week as shredder and
granulator knives would dull or crack
mill rolls would wear.
The alternative was a freezing or
cryogenic technology which, in a single
processing step, breaks the tire into
its component parts of rubber, steel and
fiber. The resulting products were
purer and free of contamination from the
other components. This contamination of
one component by another is a constant
problem with ambient material. Also, a
portion of the rubber output was finer
and therefore more valuable than what
was available with ambient technology.
The principle used in the technology, is
that the rubber will freeze at a higher
temperature(-176 degrees F) than the
fiber and steel. The rubber at this
temperature becomes brittle and when hit
with a hammer mill will shatter into
millions of small pieces. This single
step technology required far less
processing equipment and consistently
produced the same products. The problem
with the early cryogenic technology was
that it used high quantities of liquid
nitrogen to freeze the tires. Liquid
nitrogen is a by-product of industrial
gas companies who make more valuable
gases such as oxygen and argon. The cost
of the liquid nitrogen offset all of the
cost savings with the single step
system. The PermaLife Cryogenic System
was a modified technology designed to
overcome this problem.
The most innovative market for this new
crumb rubber in recent years has been
its application as in-fill for newly
designed artificial surfaces for playing
fields. Various experiments with crumb
rubber have shown that its use in a
variety of techniques prolongs the life
of the fields under the stress of sports
play, reduces the maintenance expenses
required to keep fields in good shape,
and most importantly reduces the
incidence of injury to players on the
fields. In the specific instance of
artificial playing fields (first
pioneered as "Astroturf" in the 1960's),
the use of crumb rubber has restored to
the games the feel of natural grass in
terms of the grip the players get while
running on the fields and the behavior
of the baseballs, soccer balls, and
footballs as they roll on the surface.
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Cryogenic rubber is uniquely suited to
this use because of the texture and
finish of the surface of the individual
crumb pieces. Because of the way
industrial rubber fractures in the
industrial mill during a cryogenic
process the surfaces of cryogenic crumb
particles is relatively smooth and
angular allowing pieces to move past
each other easily and preventing water
from being captured on those surfaces.
This promotes good drainage when the
rubber particles are bulked together and
prevents clumping of the rubber even
under the stress of athletic play.
The PermaLife Difference-
SUPERIOR UNIFORMITY AND NEW HEAT
REFLECTIVE PROPERTIES
PermaLife's technology has been leading
the way to the development of markets
that take advantage of the unique
properties of cryogenic crumb. Now,
PermaLife has recently added an
additional step in the process creating
a crambient material that allows for
resizing of the product so you have the
benefit of a cleaner more uniform
"in-fill". This means when you purchase
our PermaLife SportsFill, you'll have a
uniquely superior product for your
sports field project.
In addition, PermaLife SportsFill is
offered in a coated form. This coating
not only seals the cryambient granule
but, provides a color-fast,
environmentally-friendly, non-toxic
coating (in
a variety of colors) that
substantially reduces UV heat absorption
from that of traditional black and
combination fillers.
Finally, the product is then coated in
one of
six vibrant colors with a
unique polyurethane-based coating, which
is non-toxic, color-fast and
abrasion-resistant. The product is then
packaged and delivered to schools,
community playgrounds and residential
back-yards, so children can remain safe
while at play. |